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Last Updated: Sep 30, 2026

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ASQ CQI Exam Syllabus Topics:

SectionWeightObjectives
Topic 1: Quality Assurance22%- Quality Audits and Documentation
  • 1. Audit types (internal, external, product, process)
  • 2. Document control
  • 3. Record keeping and traceability
- Quality Basics
  • 1. Cost of quality (prevention, appraisal, failure)
  • 2. Quality management systems (ISO 9001 overview)
  • 3. Customer-supplier relations
- Root Cause Analysis and Corrective Action
  • 1. Material Review Board (MRB)
  • 2. Corrective and Preventive Actions (CAPA)
  • 3. 5 Whys, Fishbone diagrams
  • 4. Nonconforming product control
- Statistical Process Control (SPC)
  • 1. Control charts (X-bar, R, p, c charts)
  • 2. Variables and attributes data
  • 3. Process capability (Cp, Cpk)
Topic 2: Technical Mathematics19%- Basic Shop Math
  • 1. Arithmetic operations (addition, subtraction, multiplication, division)
  • 2. Order of operations
  • 3. Fractions, decimals, and percentages
- Measurement Systems
  • 1. Unit conversions
  • 2. Metric (SI) and Imperial (U.S. Customary) units
- Geometry
  • 1. Properties of circles, angles, and triangles
  • 2. Area, volume, and perimeter calculations
  • 3. Coordinate systems (polar, Cartesian)
- Trigonometry
  • 1. Trigonometric functions (sine, cosine, tangent)
  • 2. Pythagorean theorem
  • 3. Right triangle solutions
- Algebra
  • 1. Transposition of formulas
  • 2. Linear equations
  • 3. Ratio and proportion
Topic 3: Metrology26%- Common Measurement Tools
  • 1. Calipers (dial, digital, vernier)
  • 2. Micrometers (outside, inside, depth)
  • 3. Gauge blocks
  • 4. Height gauges
  • 5. Pin gauges, thread gauges, ring gauges
  • 6. Dial indicators
- Measurement Techniques
  • 1. Thread measurement
  • 2. Gauge R&R (Repeatability and Reproducibility)
  • 3. Linear and dimensional measurement
  • 4. Surface finish measurement
  • 5. Angular measurement
- Special Measurement Equipment
  • 1. Hardness testers
  • 2. Coordinate Measuring Machines (CMM)
  • 3. Optical comparators (shadow graphs)
  • 4. Surface plates and height standards
  • 5. Thread measuring wires
- Calibration
  • 1. Calibration systems and schedules
  • 2. Traceability to national standards (NIST)
  • 3. Out-of-calibration procedures
Topic 4: Inspection and Test33%- Inspection Planning and Processes
  • 1. First Article Inspection (FAI)
  • 2. Receiving Inspection
  • 3. In-Process Inspection (IPI)
  • 4. Final Inspection
- Blueprint Reading
  • 1. Material and finish specifications
  • 2. Dimensioning and tolerancing (GD&T basics)
  • 3. Symbols and abbreviations
  • 4. Drawing types and views
- Nondestructive Testing (NDT)
  • 1. Liquid penetrant testing
  • 2. Magnetic particle testing
  • 3. Visual inspection
- Sampling
  • 1. Sampling concepts (lot, sample size)
  • 2. AQL (Acceptable Quality Level)
  • 3. Sampling plans (ANSI/ASQ Z1.4, Z1.9)
  • 4. OC curves

ASQ Certified Quality Inspector Sample Questions:

Question #1

Which of the following least serves the purpose of component traceability?
Response:

  • A. Improve process performance
  • B. Reduce exposure to mix-ups
  • C. Meet regulatory requirements
  • D. Reduce exposure to economic risk
Reveal Solution  Discussion  0

Correct Answer: A  🗳️

Question #2

Advantages of digital scales versus dial and vernier scales are:
Response:

  • A. Reduced errors in reading values
  • B. All of the above
  • C. A greater number of digits of display resolution
  • D. The reduction in cosine error
Reveal Solution  Discussion  0

Correct Answer: B  🗳️

Question #3

The sum of 45.29 + 8.4 has how many significant digits?
Response:

  • A. 1
  • B. 4
  • C. 3
  • D. 2
Reveal Solution  Discussion  0

Correct Answer: C  🗳️

Question #4

When destructive testing is required to assess product quality, for which of the following reasons are sampling plans used?
Response:

  • A. Cost savings due to inspecting only part of the product lot
  • B. Gives a quantified level of lot quality
  • C. All of the above
  • D. Quantified evaluation of lot quality
Reveal Solution  Discussion  0

Correct Answer: C  🗳️

Question #5

The blueprint for the top view is given as follows:

Of the other views below which is an incorrect view? Response:

  • A. None of the above is an incorrect view
  • B.
  • C.
  • D.
Reveal Solution  Discussion  0

Correct Answer: B  🗳️

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