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CIPS L5M9 Exam Syllabus Topics:

SectionObjectives
Topic 1: Operations Processes and Systems- Process design and analysis
  • 1. Input–transformation–output model
    • 2. Types of operations: manufacturing and services
      - Four Vs of operations
      • 1. Variation in demand
        • 2. Volume
          • 3. Visibility
            • 4. Variety
              Topic 2: Operations Management Concepts- Performance objectives of operations
              • 1. Quality
                • 2. Flexibility
                  • 3. Speed
                    • 4. Dependability
                      • 5. Cost
                        - Definition and scope of operations management
                        • 1. Operations as transformation process (input–transformation–output)
                          • 2. Role of operations in supply chain efficiency and effectiveness
                            Topic 3: Quality and Reliability Management- Failure prevention and recovery
                            • 1. Failure measurement and impact
                              • 2. Failure Mode and Effects Analysis (FMEA)
                                • 3. Maintenance strategies and reliability improvement
                                  - Total Quality Management (TQM)
                                  • 1. Quality assurance vs total quality
                                    Topic 4: Operations Strategy and Performance- Operations strategy development
                                    • 1. Top-down vs bottom-up strategy perspectives
                                      • 2. Stages of operations strategy evolution
                                        - Order winners and order qualifiers
                                        • 1. Competitive positioning through operations capability
                                          Topic 5: Performance Improvement in Operations- Performance measurement and benchmarking
                                          • 1. Setting performance targets
                                            • 2. Benchmarking techniques
                                              - Continuous improvement approaches
                                              • 1. Process improvement methodologies
                                                • 2. Business process re-engineering

                                                  CIPS Operations Management Sample Questions:

                                                  Question 1

                                                  According to the Taguchi Loss Function there are two types of costs incurred when there is an issue with quality. What are these?

                                                  A. private costs and social costs
                                                  B. financial costs and reputational costs
                                                  C. private costs and public costs
                                                  D. social costs and environmental costs


                                                  Question 2

                                                  Below are details of five companies who operate a Total Quality Management System (TQM). For each company, select the system used and identify which area of the Balanced Scorecard this relates to.
                                                  Company 1: The focus of this company is to gather real-time data to assess the quality of products created during the manufacturing process. There are tight budgets and reworking any defects will affect the bottom line.
                                                  Company 2: This company is concerned about how their products are received. They have recently completed market research focused on their client's feelings. The objective is now to improve the product's look and performance to meet these expectations.
                                                  Company 3: The focus of this company is defining the customer requirements and translating this into a high-quality specification and effective operational process.
                                                  Company 4: Within this company there is a group of 6 employees who meet regularly with the objective of reducing issues that arise in the manufacturing of products.
                                                  Complete the table below by listing the TQM System used and the relevant Balanced Scorecard criteria for each company. Each response should only be used once: Quality Circle, Statistical Process Control, Kansei Engineering, Quality Function Deployment, Finance Criteria, Business Process Criteria, Learning and Growth Criteria, Customer Criteria.

                                                  Which of the following will you put into box 1?

                                                  A. kansei engineering
                                                  B. quality circle
                                                  C. statistical process control
                                                  D. quality function deployment


                                                  Question 3

                                                  A manufacturing company makes taps which they advertise with a guarantee of durability for 10 years. At which point in time would you expect most defects to be found?

                                                  A. Within the first year
                                                  B. between 5-6 years
                                                  C. between 2-5 years
                                                  D. between 1-2 years


                                                  Question 4

                                                  There are four manufacturing companies located on Seashell Industrial Estate. Each company creates a different product and employs a different maintenance approach to its operations. For each company, select the corresponding maintenance approach and the key operating process characteristic.
                                                  Company 1: This company creates craft beer and offers customers a tour of the brewery for a small charge. The brewing equipment is serviced monthly and the brewery is kept extremely clean. All equipment is labelled with the last service date.
                                                  Company 2: This company produces seasonal items such as Easter Eggs and Christmas Cake. The equipment has a control panel where lights will flash red advising staff to check oil levels and components. Staff can then report issues to the maintenance team if remedial work is required. Product demand fluctuates throughout the year.
                                                  Company 3: This equipment does not often break down and is only fixed when it is reported by staff as no longer working. Company 3 creates toys, providing a large range of product sizes and colours based on different customer requirements.
                                                  Company 4: Parts of the machine are serviced quarterly but in general, the machine is left to run its course and is then replaced when it is no longer financially viable to fix. The company produces cereal and the operating process is focused on the quantity produced and therefore uses standardised processes.
                                                  Complete the table below by listing the maintenance approach and operating process characteristic for each company. Each response should only be used once: preventative maintenance, run to breakdown maintenance, condition-based maintenance, mixed maintenance, volume, visibility, variation, variety

                                                  Which of the following will you put into box 7?

                                                  A. visibility
                                                  B. variety
                                                  C. variation
                                                  D. volume


                                                  Question 5

                                                  Below are details of five companies who operate a Total Quality Management System (TQM). For each company, select the system used and identify which area of the Balanced Scorecard this relates to.
                                                  Company 1: The focus of this company is to gather real-time data to assess the quality of products created during the manufacturing process. There are tight budgets and reworking any defects will affect the bottom line.
                                                  Company 2: This company is concerned about how their products are received. They have recently completed market research focused on their client's feelings. The objective is now to improve the product's look and performance to meet these expectations.
                                                  Company 3: The focus of this company is defining the customer requirements and translating this into a high-quality specification and effective operational process.
                                                  Company 4: Within this company there is a group of 6 employees who meet regularly with the objective of reducing issues that arise in the manufacturing of products.
                                                  Complete the table below by listing the TQM System used and the relevant Balanced Scorecard criteria for each company. Each response should only be used once: Quality Circle, Statistical Process Control, Kansei Engineering, Quality Function Deployment, Finance Criteria, Business Process Criteria, Learning and Growth Criteria, Customer Criteria.

                                                  Which of the following will you put into box 3?

                                                  A. kansei engineering
                                                  B. quality circle
                                                  C. statistical process control
                                                  D. quality function deployment


                                                  Solutions:

                                                  Question 1
                                                  Answer: A
                                                  Question 2
                                                  Answer: C
                                                  Question 3
                                                  Answer: A
                                                  Question 4
                                                  Answer: B
                                                  Question 5
                                                  Answer: D

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